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Eos Battery Shipments Rise 23%, but Gross Margin Stays Negative

Jonas Muthoni

Published · 3 min read

Zinc metal fragments and a one-cubic-centimeter cube - Eos battery shipments

Eos battery shipments increased approximately 23% from the previous quarter as the zinc-based storage manufacturer expanded production at its Thorn Hill facility, according to preliminary third-quarter figures released October 19. The company expects revenue of $82 million to $83 million, while its GAAP gross margin is estimated at negative 55% to negative 53%.

The update shows progress in manufacturing scale alongside continuing production economics challenges. Eos plans to add its final shift for 24-hour Thorn Hill operations during the fourth quarter, with approximately 4 GWh of annual nameplate capacity expected after consolidation and full-scale operation. That is a future manufacturing capability, not reported quarterly shipments.

Eos battery shipments rise as a second line scales

In its preliminary results announcement, Eos said its second Thorn Hill production line supplied approximately 17% of total battery production during the quarter. The line operated on a partial-shift schedule while the company hired and trained additional employees.

Eos said Line 2 ended the quarter with first-pass yield aligned with Line 1. It did not publish an absolute yield percentage or a quarterly shipment total in MWh. The 23% growth figure therefore describes a relative increase; it cannot establish the volume delivered or the amount of storage operating at customer sites.

Revenue is expected to rise approximately 19% to 21% sequentially. Eos attributes the improvement in gross margin to higher production volumes and lower conversion costs per unit, while identifying greater utilization and material-cost reductions as further priorities.

Better margins still leave substantial manufacturing losses

The estimated gross margin improves by approximately 16 to 18 percentage points from the second quarter. Even after that improvement, the preliminary range remains deeply negative. Higher sales and improved factory efficiency have not yet produced a positive gross margin.

Eos’s October 19 SEC disclosure makes the status of the numbers explicit: they are management estimates, and independent accountants have not audited, reviewed or performed procedures on these preliminary results. Final figures may differ materially.

Eos also reported approximately $344 million in cash, including restricted cash, at September 30, compared with $364 million at June 30. It reported approximately $35 million of capital expenditure, primarily for completing Line 2 automation. Customer deposits, project milestone receipts, tax credit collections and an additional $87 million DOE loan advance supported quarter-end cash. The inclusion of restricted funds means the headline cash balance does not establish how much cash is freely available to fund further factory operations.

Backlog and factory capacity require different readings

Eos reported approximately $765 million of backlog, representing about 3.2 GWh, at September 30. Backlog describes expected future revenue from customer agreements; it is not installed capacity or recognized sales. Orders can be modified or cancelled.

The quarter included six purchase orders from six customers. A previously announced $100 million order under an existing capacity-reservation agreement did not contribute to quarter-over-quarter backlog growth, according to Eos. The release does not identify a separate incremental backlog addition from that order.

For project developers, the manufacturing update sits alongside earlier deployment commitments. Microgrid Media’s coverage of the Mammoth Solar storage project describes a planned application for Eos zinc batteries, while its reporting on Eos’s WATTMORE agreement examines plant-control integration. Neither earlier announcement establishes that the associated equipment has now been delivered.

The company expects full-year revenue in the lower half of its $300 million to $350 million range and plans to report full third-quarter results November 5. The next disclosures should establish final financial results, production utilization and progress toward continuous operation. Further growth in Eos battery shipments will matter most if it translates into dependable deliveries and sustained improvement in manufacturing economics.

Jonas Muthoni

Jonas Muthoni

Jonas Muthoni is Editor-in-Chief of Microgrid Media, where he oversees reporting and analysis on microgrids, energy storage, distributed energy resources, data center power demand, grid modernization, resilience, renewable energy, and electricity policy and markets. His work focuses on the infrastructure, technologies, and regulatory developments reshaping the power system. As Editor-in-Chief, Jonas leads Microgrid Media’s editorial strategy and standards, including story selection, source verification, technical accuracy, and the development of original reporting and analysis. His coverage draws on regulatory filings, government records, utility and company disclosures, technical documentation, and independent industry sources to explain significant developments across the evolving energy system.